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Vacuum and Compressed Air Forming Product List

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Cost reduction through vacuum and pressure forming (many applications in medical device components)

For those considering cost reduction for housings made of sheet metal or plastic! It can be achieved through deep drawing and large-scale forming (vacuum and pressure forming) technology.

By reducing the number of components during assembly, we can achieve: 1. Reduction in assembly labor for customers 2. Reduction in maintenance labor after release These impacts lead to: 3. Cost reduction.

  • Other industrial robots
  • Vacuum and Compressed Air Forming

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Vacuum and pressure forming

Vacuum forming, the easiest method to utilize in plastic molding. Additionally, pressure forming allows for the incorporation of design elements such as sharp lines.

This is an introduction to vacuum forming and pressure forming. For those who are not familiar with vacuum forming, most thin plastic trays are made using this method. Common examples include egg cartons. In pressure forming, where compressed air is used, thicker plastics can be utilized, allowing for the production of product covers and trays. **Advantages of Vacuum and Pressure Forming** - The molds are less expensive compared to other plastic forming methods (pressure forming tends to be more expensive than vacuum forming). - The production time for molds is shorter compared to other plastic forming methods. - It is suitable for small-scale production. - It can create thin-walled shapes (1-6 mm) and large products with wide surface areas. **Disadvantages of Vacuum and Pressure Forming** - There can be variations in thickness and precision, and partial thickness changes are not possible. - There is a significant amount of material waste. - Post-processing is essential. - It is not possible to create integrated shapes such as bosses or ribs. If you would like to convert covers made from sheet metal into resin or have questions about what shapes can be created, please feel free to contact us. We will provide proposals tailored to your needs.

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and pressure forming

It is also possible to accommodate machining and surface treatment after molding! We also accept inquiries regarding materials and shapes.

"Vacuum forming" is a molding method in which a thermoplastic resin sheet is heated until softened, then stretched and adhered to a mold using air pressure. "Pressure forming" similarly involves adhering a heated and softened thermoplastic resin sheet to a mold using compressed air pressure. We can provide comprehensive support for inquiries regarding materials and shapes, as well as machining and surface treatment after molding. 【Features】 ■ Proposing methods with short lead times and low costs ■ Capable of handling machining and surface treatment after molding ■ Also able to accommodate vacuum coating forming *For more details, please refer to the related links or feel free to contact us.

  • Vacuum forming machine
  • Resin processing machine
  • Other Auto Parts
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Automotive Interiors

A molding technology for automotive interior parts that balances design and cost.

In the automotive interior industry, parts that balance design and functionality are in demand. In particular, weight reduction and cost reduction are important challenges. Vacuum and pressure forming enable flexible shape design and low-cost manufacturing to address these challenges. 【Application Scenes】 - Instrument panels - Door trims - Interior trims - Console boxes 【Effects of Introduction】 - Increased design freedom - Improved fuel efficiency through weight reduction - Reduction in mold costs - Adaptation to small-scale production Daiichi Shoko proposes the optimal forming methods tailored to customer needs and provides high-quality products.

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Electronic Devices

Improving design flexibility of enclosures through plastic molding.

In the electronics industry, there is a demand for lighter products and improved design aesthetics. The casing is a crucial element that not only protects the product but also influences the brand image. To achieve complex shapes and designs that are difficult with sheet metal processing, vacuum and pressure forming are effective methods. Vacuum forming is suitable for thin-walled and simple-shaped casings, while pressure forming can accommodate thick-walled and complex-shaped casings. These forming methods enhance design flexibility and enable product differentiation. 【Application Scenarios】 - Casings for electronic devices - Covers - Trays 【Benefits of Implementation】 - Increased design flexibility - Weight reduction - Cost savings

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and pressure forming for aerospace components

A new option for aerospace components that balances lightweight design and aesthetics.

In the aerospace industry, there are many components that require lightweight construction and high durability. In particular, reducing the weight of the aircraft contributes to improved fuel efficiency and cost reduction. Additionally, depending on the shape of the components, complex designs may be required. Vacuum and pressure forming can meet these needs. 【Application Scenarios】 - Covers for aircraft and spacecraft - Interior components - Structural components that require lightweight construction 【Effects of Implementation】 - Improved fuel efficiency due to weight reduction - Ability to accommodate complex shapes - Flexible response to small-scale production - Cost reduction

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Food Packaging

Balancing convenience and design in the manufacturing of food containers.

In the food packaging industry, maintaining food freshness and ensuring safety are crucial. The shape and material of containers are essential to meet these demands, while also requiring lightweight designs and cost reductions. Vacuum and pressure forming contribute to addressing these challenges by allowing flexible shape design and accommodating a variety of materials. It enables the molding of thin-walled shapes and large containers, making it ideal for manufacturing containers that balance food protection and visual appeal. 【Application Scenes】 - Food trays - Food covers - Food packaging containers 【Benefits of Implementation】 - Reduction in transportation costs due to lightweight containers - Increased product value through diverse designs - Adaptation to small-scale production - Improved food freshness retention and safety

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Home Appliances

Achieving both ease of use and design in the manufacturing of home appliance casings.

In the home appliance industry, enclosures that balance design and functionality are in demand. The appearance of a product influences consumers' purchasing intentions, and the protective performance of the product is also important. Vacuum forming is easy to use, while pressure forming can incorporate sharp lines and other design elements. These molding methods enable the realization of enclosures that achieve diverse designs and functionality. 【Usage Scenarios】 - Back cover of flat-screen TVs - Door panels of refrigerators - Exterior parts of air conditioners 【Benefits of Implementation】 - Increased design flexibility - Cost reduction - Short delivery times

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Aerospace Components

A new option for aerospace components that balances lightweight design and aesthetics.

In the aerospace industry, there are many components that require lightweight construction and high durability. In particular, reducing the weight of parts is essential for improving the performance of the aircraft. Plastic molding is gaining attention as an alternative to metal components, but due to the need for complex shapes and high precision, selecting the appropriate molding method is crucial. Vacuum and pressure molding is suitable for manufacturing aerospace components because it allows for the relatively inexpensive production of lightweight and highly designed parts. 【Application Scenarios】 - Interior components of aircraft - Exterior components of drones - Parts for space exploration vehicles 【Benefits of Implementation】 - Improved fuel efficiency due to weight reduction - Enhanced design quality - Cost reduction

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Seedling Cultivation

Produce seedling trays and cases at low cost and with short delivery times!

In the seedling industry, the protection and efficient management of seedlings are required. In particular, appropriate shapes that do not hinder the growth of seedlings and durability that prevents damage during transport are important. Inappropriate trays or cases can lead to poor seedling growth and increased transportation costs. Vacuum and pressure forming addresses these challenges in the production of seedling trays and cases. 【Usage Scenarios】 - Seedling trays - Cases for transporting seedlings - Protective covers for seedlings 【Benefits of Implementation】 - Cost-effective production - Short delivery times - Improved protection and management of seedlings

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and pressure forming for displays

Ideal vacuum and pressure forming for display covers. Balancing design and functionality.

In the display industry, covers that balance product protection and design are in demand. Particularly in the case of displays that are becoming thinner, lightweight and strong covers are essential. Vacuum and pressure forming can meet these needs. 【Usage Scenarios】 - Display enclosures - Various covers - Protective cases 【Benefits of Implementation】 - Improved design - Weight reduction - Cost savings

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and Pressure Forming for Electronic Devices

Achieve electronic device covers at low cost and short delivery time.

In the electronics industry, product protection and design are essential. Covers play a crucial role in protecting internal precision equipment from external impacts and environmental factors. In particular, lightweight covers with high design flexibility are indispensable for enhancing product competitiveness. Vacuum and pressure forming is the optimal solution to meet these needs. 【Usage Scenarios】 - Enclosures for electronic devices - Various covers - Products that aim for thinness and lightweight design 【Benefits of Implementation】 - Cost-effective cover production - Quick product supply - Improved design flexibility

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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Vacuum and pressure forming for displays

For display protection. Balancing design and functionality with vacuum and pressure molding.

In the display industry, covers and enclosures that balance product protection and design are in demand. It is important to protect the display from impacts and external influences while maintaining the product's design integrity. Vacuum forming and pressure forming can meet these needs. 【Application Scenes】 - Display covers - Protective cases - Enclosures 【Benefits of Implementation】 - Improved protection performance - Enhanced design quality - Potential cost reduction

  • 真空成形 内側1.jpg
  • plastic
  • Contract manufacturing
  • Vacuum and Compressed Air Forming

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